You, or your homeowner client, would like to have a concrete
tile roof installed. What will you need in order to obtain a permit to install this durable, yet heavy, product on a roof?
Most building departments require a stamped letter from a structural engineer
that confirms that the roof framing will support the additional weight, with or without reinforcement. Typically any new roofing
material with an installed weight over 7 pounds per square foot (psf) will require this certification. Since light weight (7 psf) products are not prevalent in Colorado, a maximum installed weight of 11 psf is typically
used.
What should you expect when you contact a Structural Engineer?
What is the process?
An appointment is made with the homeowners, preferably during the work week.
The engineer will need access to all enclosed attic areas, usually through closet ceilings or sidewalls. Be sure these areas
are clear. If an area is inaccessible, engineers can draw upon years of homebuilding experience and deduce what the framing
consists of.
Sometimes, in order to determine the depth and spacing of rafters, a small
nail-sized hole will need to be made in the ceiling drywall, or an electrical cover plate removed so as to probe with a stiff
wire. In other instances, the roofer will need to meet with the engineer in order to make an access hole through the roof,
as the engineer does not perform this type of contractor work. All roof framing, truss shapes, materials and any damaged framing
members are drawn and noted. Also, the overhang framing, window headers, and beams will be noted and checked as the situation
warrants.
Sometimes the roof framing may need reinforcement in order to withstand the
added weight of concrete tile shingles; a truss or a rafter may be cracked or broken and may need another member nailed to
one side.
This type of reinforcement is common and inexpensive, and about 40 percent
of roofs observed require this type of reinforcement. Another reinforcement issue involves 1 or more trusses and or rafters
that are overstressed with too great of a span between supports and represent about 25 percent of roofs inspected. The truss
top chords or rafters will need a matching 2x installed on the side, secured with 16d nails @ 6" O.C. For trusses, this is
usually (2) 10'-14' 2x4's installed on each truss for 6-20 trusses. The third reinforcement issue is the rare few that simply
cannot safely support a concrete tile roof. These represent 6 percent of roofs inspected and these instances require a lot
more time and attention to bring up to code. However, these too can be reinforced
in order to support a new concrete tile roof. The roof is usually an older structure framed with rafters that span too far
to support concrete tile shingles. When encountering this situation the homeowners are informed. Should they wish to continue,
the engineer will need to accompany the roof inspector on a separate visit that often takes several hours to catalog and map
out the roof framing for analysis. As this takes more time, the price is naturally more than the normal inspection fee and
is usually performed on an hourly basis. The good news is that these are
a rare occurrence. Since engineering firms are separate from the roofing companies and contractors, they cannot tell you the
cost of the reinforcements. A Structural Engineer is there to specify what needs to be done to make the roof framing adequate
to support new concrete tile shingles.
Here is an example of basic specifications and the associated costs with
getting a Structural Engineers Report.
• A clear path is needed to all attic access holes.
• The average inspection requires between 45 minutes and
1 hour and 45 minutes
• The fee is $350.00 (unless it requires engineering for a complete
reframing of the roof.)
• Upon initial inspection, a $150.00 retainer is collected.
• Within 2 weeks the homeowner will receive 4 copies of a signed and
stamped engineers report, along with the invoice for the remaining $200.00. One copy of the report needs to remain with the
homeowner and the other three go to the roofer in order for them to obtain a building permit for the
roof work.
• If reinforcement is required, check with your building department
first, as a permit may be required. Then it is recommended that you have the
engineer inspect the repairs so that they can provide a letter stating compliance with the report. Any re-inspects or additional
visits for access issues are $150.00.
Mark Benjamin is a structural engineer for Crown Jade Design and Engineering,
Inc. (CJDE) and has been providing inspections for the last 6 years, after a lifetime of construction experience. Mr. Benjamin
is registered in Colorado, Wyoming, New Mexico, Connecticut, Pennsylvania...and
other states as needed. For more information, please contact Crown Jade Design and Engineering, Inc. at (303) 358- 2452 or
(970) 472-2394 or direct emails to jademail@crownjade.com.